MAIN FEATURES
CIBITEX denim finishing lines lead to a flawless result as regards final dimensional stability, on the other hand fabrics must have also a pleasant hand. Two effects that are not easy to obtain, except on suitable machinery studied especially for both purposes. Our machines are the result of continuous improvement and up-dating of the ranges started-up by Cibitex over the past few years. Plants are efficient, very reliable, of easy operation and maintenance, they produce (round the clock) fabrics with characteristics of the highest quality. In short the finishing lines include:
input J-box with pulling unit brushing and beating unit to remove dust from fabric singeing unit with dust suction devices impregnation tank with squeezer weft skewing unit and high tension compensator for width adjustment can dryer (number in accordance to the speed of line) clip tentering unit compressive rubber belt shrinkage unit felt calender (different diameter 1500/2000/2500) fabric cooling rollers exit J-box surface winder and/or plaiter
In order to obtain a flawless shrinkage and facilitate the shrinkage of this fabric, it is necessary that moisture penetrates into the cotton fibre with a residual moisture percentage (before entering the shrinkage unit) ranging from 13 to 15%. The best system to achieve above moisture is a full impregnation with following drying adjusted by a moisture control system which ensures the requested moisture percentage.
Productivity is linked to the can dryer’s evaporation capacity and to the final shrinkage percentage required (dimensional stability).
Practice has demonstrated the importance of cooling the fabric as much as possible prior to winding it on large rolls; in fact it has been noticed that with a cold fabric, the cloth stretching is greatly reduced during rolling, unless fabric folding is foreseen. In this case, one cooling roller might be sufficient.
PLC and PC for control and drive of all machine.
Machine includes PC with recipe files to repeat previous processes on a same type of fabric.
Teleservice by modem
VARIANTS TO STANDARD LINES ARE:
Washing units in-line Stenter in-line especially for elastic fabric Wide range of accessories for control of fabric and production Different entrance and exit in the line for using the machine in different ways
TECHNICAL SPECIFICATIONS
WORKING WIDTH IN mm:
1600, 1800, 2000
WIDTH OF ROLLERS:
working width + 200 mm
FABRICS TO BE TREATED:
denim woven fabrics , weight range from 120 to 500 gr/m2
PRODUCTION SPEED:
according to the weight and the shrinkage of the treated article from 30 to 80 m/min.
EFFECT ON FABRIC:
burning of superfluous pile, washing and drying, weft skewing, dimensional stability and finishing hand
DIAMETER OF DRYING CANS:
800 mm.
DIAMETER OF ROLLER OR SHRINKAGE UNIT:
610 mm.
DIAMETER OF FELT CALENDER MAIN ROLLER:
1500, 2000, 2500 mm.
DIAMETER OF COOLING ROLLERS:
640 mm
TOTAL INSTALLED POWER:
approx. 75 - 95 KW
REAL CONSUMPTION:
55 – 70 KW
CONSUMPTION OF WATER FOR COOLING ROLLER IN SHRINKAGE UNIT:
MAIN FEATURES
CIBITEX denim finishing lines lead to a flawless result as regards final dimensional stability, on the other hand fabrics must have also a pleasant hand. Two effects that are not easy to obtain, except on suitable machinery studied especially for both purposes. Our machines are the result of continuous improvement and up-dating of the ranges started-up by Cibitex over the past few years. Plants are efficient, very reliable, of easy operation and maintenance, they produce (round the clock) fabrics with characteristics of the highest quality. In short the finishing lines include:
input J-box with pulling unit
